A new Volvo EX90 malfunction may suddenly fall on you (3 photos)
Volvo EX90 Electric SUV Issues
The Volvo EX90 electric SUV, despite its strengths, has faced a number of problems at launch. Persistent software glitches have slowed its debut and forced Volvo to make major updates for the 2026 model year.
Recall Details
In addition to the software issues, Volvo is now facing a new recall in the United States for the 2025 model year. According to a notice issued by the National Highway Traffic Safety Administration on September 30, the EX90 has been found to have a tailgate defect that could pose a safety risk.
Cause of the defect
Volvo says the spindle nut can come loose from the aluminum tube when the tailgate is open. If the tailgate power mechanism separates, the spindle can unexpectedly come loose, causing the door to slam shut without warning.
The problem was caused by improper handling of parts at a supplier, where defective components were mixed with suitable ones.
The company first noticed the potential problem in late March when it received a report of a tailgate spindle coming loose. A month later, a second incident occurred during internal testing, prompting a deeper investigation into the cause. 
Further action
Owners of affected models will be notified of the recall from November 18. Dealers have been instructed to replace the tailgate power mechanisms free of charge.
To prevent a repeat of the problem, Volvo said its supplier has automated its quality control process, using a robot to place defective parts in a closed container, rather than allowing them to mix with approved parts. 
Update for future models
A few weeks ago, Volvo confirmed that the 2026 EX90 model would get a new 800-volt electrical system capable of 350 kW of charging, significantly exceeding the previous limit of 250 kW. The update also promises improved performance and efficiency, suggesting a more complete experience for drivers after initial issues were overcome.
The recall highlights the importance of reliable supply chains and quality control in the automotive industry, especially for new electric models that combine complex technologies. Volvo's quick response and free repairs can help maintain customer trust, and automating processes at the supplier can prevent similar incidents in the future, ensuring the safety and reliability of vehicles.
